ekipЭкология и промышленность РоссииEcology and Industry of Russia1816-03952413-6042ООО "Калвис"10.18412/1816-0395-2025-11-42-49ekip-3063Research ArticleТЕМА НОМЕРА. Экологическая безопасностьNUMBER SUBJECT. Еnvironmental SafetyОценка экологических показателей при производстве стальной детали методом проволочно-дугового аддитивного производства: энергопотребление и углеродный следAssessment Of Environmental Indicators During The Production Of A Steel Party By The Wire And Arc Additive Manufacturing Method: Energy Demand And Carbon FootprintКардозуФ. Н.CardosoF. N.

студент магистратуры

Master’s Degree Student

podpiska@kalvis.ruГимарайншК. С.GuimarгesC. S.

профессор, д-р философии в области химии

Ph.D in Chemistry, Professor

ctls@kalvis.ruФильюЖ.К. П.FilhoJ.C. P.

профессор, д-р философии в области машиностроения

Ph.D in Mechanical Engineering, Professor

ctls@kalvis.ruФедеральный университет Рио-де-ЖанейроБразилияPolytechnic School and School of Chemistry, Federal University of Rio de JaneiroBrazilФедеральный университет Рио-де-ЖанейроБразилияSchool of Chemistry, Federal University of Rio de JaneiroBrazilФедеральный университет Рио-де-ЖанейроБразилияMetallurgical Engineering, Federal University of Rio de JaneiroBrazil20250112202529114249Copyright © ООО "Калвис", 20252025ООО "Калвис"ООО "Калвис"https://www.ecology-kalvis.ru/jour/about/submissions#copyrightNoticehttps://www.ecology-kalvis.ru/jour/article/view/3063

Рассмотрено два метода производства одной и той же детали: традиционной ковкой и проволочно-дуговым аддитивным способом. Проведена сквозная оценка жизненного цикла продукции с учётом этапов производства и последующей обработки. Проанализированы экологические показатели энергопотребление и выбросы парниковых газов. Установлено, что общее энергопотребление при использовании проволочно-дуговой аддитивной технологии составляет 9390,68 МДж, а выбросы парниковых газов – 289,34 кг CO2-экв., что на 76,88 и 96,58 % соответственно ниже экологических показателей, рассчитанных для традиционного производства.

Two production methods for the same steel part – traditional forging and wire arc additive manufacturing – were compared. A life cycle assessment was conducted, including production and post-processing stages. Environmental indicators such as energy consumption and greenhouse gas emissions were analyzed. It was found that total energy consumption for the additive manufacturing method was 9390.68 MJ, and greenhouse gas emissions amounted to 289.34 kg CO2-equivalent, which are 76.88 % and 96.58 % lower, respectively, compared to the traditional forging method.

оценка жизненного циклааддитивное производство проволоки и дугиэнергопотреблениеуглеродный следlife cycle assessmentwire arc additive manufacturingenergy consumptioncarbon footprintReferencesIndustry 4.0. From information technology to manufacturing and operations management. Journal of Industrial Information. 2023. Vol. 33. P. 100456.Industry 4.0. From information technology to manufacturing and operations management. Journal of Industrial Information. 2023. Vol. 33. P. 100456.ASTM. F2792-12a Standard Terminology for Additive Manufacturing Technologies. West Conshohocken, Pennsylvania: ASTM International, 2012.[Electronic resource]. URL: https://www.astm.org/f2792-12a.html (address date 10.10.2024).ASTM. F2792-12a Standard Terminology for Additive Manufacturing Technologies. West Conshohocken, Pennsylvania: ASTM International, 2012.[Electronic resource]. URL: https://www.astm.org/f2792-12a.html (address date 10.10.2024).ASTM International. ASTM F42/ISO TC 261 Develops Additive Manufacturing Standards. 2021. [Electronic resource]. URL: https://www.astm.org/COMMIT/F42_AMStandardsStructureAndPrimer.pdf (address date 10.10.2024).ASTM International. ASTM F42/ISO TC 261 Develops Additive Manufacturing Standards. 2021. [Electronic resource]. URL: https://www.astm.org/COMMIT/F42_AMStandardsStructureAndPrimer.pdf (address date 10.10.2024).ASTM International. Committee F42 on Additive Manufacturing Technologies. 2021. [Electronic resource]. URL: https://www.astm.org/COMMITTEE/F42.htm (address date 10.10.2024).ASTM International. Committee F42 on Additive Manufacturing Technologies. 2021. [Electronic resource]. URL: https://www.astm.org/COMMITTEE/F42.htm (address date 10.10.2024).Ding D., Pan Z., Cuiuri D., Li H. Wire-feed Additive Manufacturing of Metal Components: Technologies, Developments and Future Interests. International Journal of Advanced Manufacturing Technology. 2015. Vol. 81. P. 465—481.Ding D., Pan Z., Cuiuri D., Li H. Wire-feed Additive Manufacturing of Metal Components: Technologies, Developments and Future Interests. International Journal of Advanced Manufacturing Technology. 2015. Vol. 81. P. 465—481.Meshalkin V.P., Zharov V.P., Leontiev L.I., Nzioka A.M., Belozersky A.Y. Sustainable Environmental Impact Assessment Using Indicators for Sustainable Energy-Intensive Industrial Production. Energies. 2023. Vol. 16. P. 3172.Meshalkin V.P., Zharov V.P., Leontiev L.I., Nzioka A.M., Belozersky A.Y. Sustainable Environmental Impact Assessment Using Indicators for Sustainable Energy-Intensive Industrial Production. Energies. 2023. Vol. 16. P. 3172.ISO. Environmental labels and declarations: type III — Environmental declarations, principles and procedures. ISO 14025:2006-en. Geneva, ISO, 2006. [Electronic resource]. URL: http://goo.gl/Xw8FWo (address date 10.10.2024).ISO. Environmental labels and declarations: type III — Environmental declarations, principles and procedures. ISO 14025:2006-en. Geneva, ISO, 2006. [Electronic resource]. URL: http://goo.gl/Xw8FWo (address date 10.10.2024).Caldeira-Pires A., Souza-Paula M.C. de, Villas Bôas R.C. A Avalio do ciclo de vida: a ISO 14040 na América Latina. Brasília, Abipti, 2005. 337 с.Caldeira-Pires A., Souza-Paula M.C. de, Villas Bôas R.C. A Avalio do ciclo de vida: a ISO 14040 na América Latina. Brasília, Abipti, 2005. 337 с.Kieback B., Neubrand A., Riedel H. Processing techniques for functionally graded materials. Materials Science and Engineering: A. 2003. Vol. 362. No. 1—2. P. 81—106.Kieback B., Neubrand A., Riedel H. Processing techniques for functionally graded materials. Materials Science and Engineering: A. 2003. Vol. 362. No. 1—2. P. 81—106.Dass A., Moridi A. State of the art in directed energy deposition: From additive manufacturing to materials design. Coatings. 2019. Vol. 9. No. 7. P. 418.Dass A., Moridi A. State of the art in directed energy deposition: From additive manufacturing to materials design. Coatings. 2019. Vol. 9. No. 7. P. 418.Lincoln Electric. [Electronic resource]. URL: https://www.lincolnelectric.com/en/Products/er90sb3_gmaw (address date 10.08.2024).Lincoln Electric. [Electronic resource]. URL: https://www.lincolnelectric.com/en/Products/er90sb3_gmaw (address date 10.08.2024).Ecoinvent. [Electronic resource]. URL: https://ecoinvent.org/ecoinvent-v3-10/ (address date 05.08.2024).Ecoinvent. [Electronic resource]. URL: https://ecoinvent.org/ecoinvent-v3-10/ (address date 05.08.2024).Sword J.I., Galloway A., Toumpis A. An environmental impact comparison between wire+arc additive manufacture and forging for the production of a titanium component. Sustainable Materials and Technologies. 2023. Vol. 36. P. e00600.Sword J.I., Galloway A., Toumpis A. An environmental impact comparison between wire+arc additive manufacture and forging for the production of a titanium component. Sustainable Materials and Technologies. 2023. Vol. 36. P. e00600.Yusuf K., Lajus M., Ahmad A. Multiresponse Optimization and Environmental Analysis in Direct Recycling Hot Press Forging of Aluminium AA6061. Materials. 2019. Vol. 12. No. 12. P. 1918.Yusuf K., Lajus M., Ahmad A. Multiresponse Optimization and Environmental Analysis in Direct Recycling Hot Press Forging of Aluminium AA6061. Materials. 2019. Vol. 12. No. 12. P. 1918.Priarone P.C., Campatelli G., Montevecchi F., Venturini G., Settineri L. A modelling framework for comparing the environmental and economic performance of WAAM-based integrated manufacturing and machining. CIRP Annals. 2019. Vol. 68. No. 1. P. 37—40.Priarone P.C., Campatelli G., Montevecchi F., Venturini G., Settineri L. A modelling framework for comparing the environmental and economic performance of WAAM-based integrated manufacturing and machining. CIRP Annals. 2019. Vol. 68. No. 1. P. 37—40.MCTI. Relatуrios Bienais de Transparкncia — BTRs. [Electronic resource]. URL: https://www.gov.br/mcti/pt-br/acompanhe-omcti/sirene/publicacoes/relatorios-bienais-de-transparencia-btrs/BRA_BTR1_2024_ENG.pdf (address date 26.01.2025).MCTI. Relatуrios Bienais de Transparкncia — BTRs. [Electronic resource]. URL: https://www.gov.br/mcti/pt-br/acompanhe-omcti/sirene/publicacoes/relatorios-bienais-de-transparencia-btrs/BRA_BTR1_2024_ENG.pdf (address date 26.01.2025).

The authors declare that there are no conflicts of interest present.