ekipЭкология и промышленность РоссииEcology and Industry of Russia1816-03952413-6042ООО "Калвис"10.18412/1816-0395-2025-11-10-16ekip-3058Research ArticleНАУЧНЫЕ РАЗРАБОТКИSCIENTIFIC DEVELOPMENTSФизико-химический инжиниринг композиционных цементов для торкретирования с утилизацией отходов производстваPhysicochemical Engineering of Composite Cements for Shotcrete Applications with the Recycling of Production WasteФедюкР. С.FediukR. S.

д-р техн. наук, профессор

Dr. Sci. (Eng.), Professor

ctls@kalvis.ruМешалкинВ. П.MeshalkinV. P.

академик РАН, д-р техн. наук, директор

Academician of the RAS, Dr. Sci. (Eng.), Director

ctls@kalvis.ruКлюевС. В.KlyuevS. V.

д-р техн. наук, профессор

Dr. Sci. (Eng.), Professor

ctls@kalvis.ruЧистяковаТ. Б.ChistyakovaT. B.

д-р техн- наук, зав. кафедрой

Dr. Sci. (Eng.), Head of Department

ctls@kalvis.ruКлюевА. В.KlyuevA. V.

канд. техн. наук, доцент

Cand. Sci. (Eng.), Associate Professor

ctls@kalvis.ruТаскинА. В.TaskinA. V.

канд. хим. наук

Cand. Sci. (Chem.)

ctls@kalvis.ruЦзинСюйJingXu

PhD, профессор

PhD, Professor

ctls@kalvis.ruДальневосточный федеральный университет (ДВФУ)РоссияFar Eastern Federal University (FEFU)Russian FederationРоссийский химико-технологический университет им. Д.И. МенделееваРоссияMendeleev University of Chemical Technology of RussiaRussian FederationБелгородский государственный технологический университет им. В.Г. Шухова (БГТУ им. В.Г. Шухова)РоссияBelgorod State Technological University named after V.G. Shuhov (BSTU named after V.G. Shuhov)Russian FederationСанкт-Петербургский государственный технологический институт (технический университет)РоссияSaint Petersburg State Institute of Technology (Technical University)Russian FederationШкола материаловедения и инженерии, Университет ТунцзиКитайSchool of Materials Science and Engineering, Tongji UniversityChina20250112202529111016Copyright © ООО "Калвис", 20252025ООО "Калвис"ООО "Калвис"https://www.ecology-kalvis.ru/jour/about/submissions#copyrightNoticehttps://www.ecology-kalvis.ru/jour/article/view/3058

Предложена методика физико-химического инжиниринга торкрет-бетона на композиционном цементе, заключающаяся в использовании активированных и гомогенизированных в вибромельнице отходов (угольной золы и строительного бетонного боя), что позволяет управлять процессами структурообразования композиционного цемента за счет сродства структур и с появлением высокопрочных новообразований. Обоснован механизм управления структурообразованием высокоплотного бетонного композита, основанный на комплексном воздействии компонентов композиционного цемента рационального состава и гранулометрии. Впервые оценены зависимости влияния характеристик отходов производства (состава и соотношения исходных компонентов, а также параметров их помола) на повышение комплекса эксплуатационных характеристик синтезированных строительных материалов.

A methodology for the physicochemical engineering of shotcrete based on composite cement was proposed. It involves the use of activated and homogenized waste materials (coal ash and construction concrete debris) in a vibratory mill, which allows for the management of the structural formation processes of composite cement through the affinity of structures and the appearance of high-strength new compounds. The mechanism for managing the structural formation of high-density concrete composites was substantiated. This mechanism is based on the complex influence of components of composite cement with an optimized composition and granulometry. For the first time, the dependencies of the impact of production waste characteristics (composition and ratio of initial components, as well as their milling parameters) on the improvement of the performance characteristics of synthesized building materials were evaluated.

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The authors declare that there are no conflicts of interest present.